This structured installation plan for Cladding systems in Glass, Ceramic, Stone, Composite, Alu, Zinc, Terracotta, Pre-cast or GRC Panelling, outlines our full-service approach — from pre-installation assessments through to post-installation support — tailored to the diverse technical, safety, and logistical requirements of modern systems. It reflects our commitment to precision, regulatory compliance to ensure long-term performance across the wider facade lifecycle.

We cover the following related services:

Pre-Installation Phase

1. Project Assessment and Site Survey
2. Design Assessment and Coordination
3. Create and review the Safe Systems of Work
4. Delivery Schedule Coordination

Installation Phase

1. Site Preparation
2. Layout, Marking and Substructure Installation
3. Insulation, Fire Barriers & Vapour Control
4. Cladding Panel Installation (Material-Specific)
5. Alignment, Adjustments and Testing

Post-Installation Phase

1. Sealing, Waterproofing and Finishing
2. Cleaning, Detailing and Protection
3. Quality Assurance, Documentation and Handover
4. Client Training and Aftercare Support

Project Management and Documentation

Throughout the installation process, our site teams maintain detailed documentation of all activities, including daily logs, inspection reports, and communication records. Our Site Managers will use adequate project management forms to track progress and manage resources, to ensure the timely completion of the project.

Our commitment

By adhering to this detailed and methodical approach to cladding system installation, we ensure structural integrity, compliance with fire and thermal regulations, and enduring visual performance. Our team delivers excellence across all cladding types by following a code-of-practice-driven system that leaves no element unaccounted for — from safe design execution to final handover.

This structured installation plan for Cladding systems in Glass, Ceramic, Stone, Composite, Alu, Zinc, Terracotta, Pre-cast or GRC Panelling, outlines our full-service approach — from pre-installation assessments through to post-installation support — tailored to the diverse technical, safety, and logistical requirements of modern systems. It reflects our commitment to precision, regulatory compliance to ensure long-term performance across the wider facade lifecycle.

We cover the following related services:

Pre-Installation Phase

1. Project Assessment and Site Survey
• Analyse architectural and structural drawings, façade elevations, and cladding system specifications for all material types.
• Survey site conditions, including substrate condition, verticality, access restrictions, crane/lifting paths, and weather exposure risks.
• Evaluate transitions and junctions between cladding types, insulation systems, curtain walling, and fenestration elements.
• Perform a site visit to review accessibility to workfaces and logistic requirements for the unloading, decanting and distribution of materials.
2. Design Assessment and Coordination
• Coordinate with design teams to confirm panel dimensions, joint gaps, support rail positioning, and substrate preparation.
• Ensure compatibility between different cladding systems (e.g., ceramic + zinc; stone + GRC) and verify anchor types and spacing.
• Verify fire cavity barriers, thermal performance, and ventilation details as per statutory building regulations and tested system data.
3. Create and review the Safe Systems of Works
• Develop and review comprehensive risk assessments (RAMS) that address the unique challenges of handling and installing large, pre-fabricated units, working at heights, and near heavy plant or pedestrian traffic.
• Establish emergency procedures and ensure that all crew members are trained and briefed on best practices for handling and installing the systems.
• Prepare detailed lifting plans considering the weight distribution and fragility of materials, using appropriate lifting gear to minimise potential damage.
4. Delivery Schedule Coordination
• Schedule deliveries in line with the installation sequence, ensuring storage areas are secure and environmentally controlled where necessary.
• Inspect all panels on arrival for edge damage, warping, or finish defects.
• Store by orientation/type, installing sequence, and organise secondary lifting or distribution means for decanting heavy panel units individually where necessary.

Installation Phase

1. Site Preparation
• Assess the storage needs for tools and sensitive materials, lifting equipment and accessories, access requirements, PPE, consumables, safety barriers, man-safe systems, and any other necessary equipment.
• Ensure crash decks, scaffold sheeting, and edge protection are installed as necessary on installation faces as detailed in the SSOW.
• Ensure that installation zones are clearly demarcated with safety barriers and that all access points for crane or lift operations are established and secure.
• Ensure all installation personnel are equipped with the required personal protective equipment (PPE), have the appropriate training and have been briefed on all required emergency and rescue procedures.
2. Layout, Marking and Substructure Installation
• Use laser levels and datum lines to mark brackets, rails, or sub-framing positions. Check plumb, squareness, and spacing tolerance, ensuring the layout conforms to design drawings.
• Account for expansion joints, tolerances, and aesthetic alignments across different building segments.
• Secure brackets to substrates (steel, concrete, SFS) using approved anchors. Install vertical/horizontal support rails (T/L profiles or omega sections), adjusting for tolerances and thermal movement.
3. Insulation, Fire Barriers & Vapour Control
• Install insulation boards (PIR, mineral wool, or phenolic), ensuring continuity with air/vapour membranes and foil tape sealing.
• Ensure gaps are kept to a minimum around protruding elements and adhere to the building thermal specifications for each location.
• Fit horizontal and vertical fire barriers as per the tested cladding system (e.g., ventilated rainscreen fire stops, compressible cavity barriers).
• Seal the fire barrier slabs at their connection with the substructure, at joints, and the OSCI insulation on the back of the panels with foil tape to ensure the complete functionality and integrity of the fireproofing system.
• Ensure the air gaps from the horizontal fire barriers to the cladding panels are kept to their designed size to ensure the functionality of the fire expansion elements for the ventilated cladding systems.
4. Cladding Panel Installation (Material-Specific)

·     Glass, Ceramic, Terracotta:

• Fix using concealed brackets, undercut anchors, or proprietary rail systems.
• Maintain consistent open joints with gaskets or ventilation profiles.
• Handle with suction lifters; avoid edge loading.

·     Stone, Pre-Cast & GRC:

• Use pin brackets or stainless-steel fixings.
• Use proper anchoring techniques to cope with thermal expansions and building movement.
• Allow for movement joints and damp-proof courses.
• Verify panel weight and sequence before hoisting.

·     Composite & Aluminium Panels:

• Rivet or hook-on systems over carrier rails.
• Apply peel film removal sequencing and protect installed surfaces.
• Adjust panel spacing and symmetry based on elevation layout.

·     Zinc & Metal Panels:

• Use standing seam or cassette systems fixed with stainless clips.
• Seal end folds and flashings with breathable membranes or tapes.
• Account for expansion, particularly in zinc, under temperature variations.

·     Built-Up & Rainscreen Systems:

• Assemble spacer systems, fix liners and install external rainscreen face.
• Ensure ventilated cavity depth and continuous airflow path.
• Maintain the manufacturer's tested joint spacing and detailing.
4. Alignment, Adjustments and Testing
• Verify that all installed components are true to the design in terms of alignment,  level, and spacing, making adjustments as necessary to correct any deviations.
• Conduct pull-out tests, water penetration tests, or site-specific QA inspections (e.g., CWCT hose test) in line with the project ITP planning.

Post-Installation Phase

1. Sealing, Waterproofing, and Finishing
• Apply perimeter and joint sealants (silicone, EPDM, or hybrid) where required, using appropriate primers and backer rods.
• Install coping, corner flashings, parapet trims and drip details in sequence to complete weatherproofing.
2. Cleaning, Detailing and Protection
• Clean all surfaces to remove installation debris, smudges, and marks using non-abrasive agents suited for the materials installed.
• Inspect the edge details, joints, and trim elements to ensure a consistent, high-quality finish across the installed systems.
• Leave protective films on panels until the area is safe from ongoing works. Apply temporary protection to exposed junctions.
• Check for plumb, level, consistent joint widths, clean lines, and colour consistency.
3. Quality Assurance, Documentation and Handover
• Carry out a comprehensive inspection against design and performance standards, verifying correct fixings, alignment, seal integrity, and overall finish quality.
• Document any discrepancies or issues and address these prior to the final handover.
• Prepare comprehensive documentation, including as-built drawings, quality test reports, maintenance guidelines, and warranty information.
4. Client Training and Aftercare Support
• Provide the client’s maintenance team with operational training on moving components (if applicable), routine cleaning, and inspection practices specific to each installed system.
• Establish clear channels for aftercare support, including scheduled maintenance visits and prompt response plans for any issues related to the installed systems.

Project Management and Documentation

Throughout the installation process, our site teams maintain detailed documentation of all activities, including daily logs, inspection reports, and communication records. Our Site Managers will use adequate project management forms to track progress and manage resources, to ensure the timely completion of the project.

Our commitment

By adhering to this detailed and methodical approach to cladding system installation, we ensure structural integrity, compliance with fire and thermal regulations, and enduring visual performance. Our team delivers excellence across all cladding types by following a code-of-practice-driven system that leaves no element unaccounted for — from safe design execution to final handover.