A responsible installation plan for Classic and Unitised Curtain Walling systems requires carefully coordinating several key steps to ensure efficient and successful execution. For Classic Curtain Walling, components such as mullions and transoms are assembled piece by piece on-site. At the same time, the Unitised system involves glazing and assembling panels off-site in a factory-controlled environment. Both systems demand meticulous planning and precise execution to fully capitalize on their benefits to a building’s façade.

We cover the following related services:

Pre-Installation Phase

1. Project Assessment and Site Survey
2. Design assessment
3. Create and review the Safe Systems of Works
4. Plan the delivery schedule of materials

Installation Phase

1. Site Preparation
2. Layout and Marking
3. CW installing and setting out
4. Glass, Vents, Doors and Panel Installation
5. Final Adjustments and Inspections

Post-Installation Phase

1. Sealing and Waterproofing
2. Cleaning and Finishing
3. Quality Assurance and Handover
4. Training and Support

Project Management and Documentation

Throughout the installation process, our site teams maintain detailed documentation of all activities, including daily logs, inspection reports, and communication records. Our Site Managers will use adequate project management forms to track progress, and manage resources, to ensure timely completion of the project.

Our commitment

By following a comprehensive installation service plan, our organisation can ensure a high-quality, efficient, and safe installation of Stick-Work and Unitised-based Curtain Walling systems that will meet everyone's expectations and adhere to the appropriate industry standards and code of practice.

A responsible installation plan for Classic and Unitised Curtain Walling systems requires carefully coordinating several key steps to ensure efficient and successful execution. For Classic Curtain Walling, components such as mullions and transoms are assembled piece by piece on-site. At the same time, the Unitised system involves glazing and assembling panels off-site in a factory-controlled environment. Both systems demand meticulous planning and precise execution to fully capitalize on their benefits to a building’s façade.

We cover the following related services:

Pre-Installation Phase

1. Project Assessment and Site Survey
• Conduct a comprehensive assessment of the project requirements, including architectural, installation and detail drawings, specifications, and site conditions.
• Perform a detailed site survey to verify SO dimensions, accessibility, logistic requirements for the unloading, decanting and distribution of materials, and any potential obstacles that could affect the installation process.
2. Design assessment
• Review the installation drawings and collaborate with designers and engineers to optimise the curtain wall design, ensuring the hidden or impossible fixings are eliminated and establishing the most efficient installation sequence.
3. Create and review the Safe Systems of Works
• Create and review the approved set of RAMS to meet the site safety requirements
• Create and review comprehensive lifting plans tailored to the site-specific operations required
• Advising on the lifting machinery, equipment and accessories required
4. Plan the delivery schedule of materials
• Coordinate the installation schedule with the delivery of curtain walling components and other necessary materials to optimize on-site inventory levels following the pre-planned labour levels. This will prevent overstocking and reduce the risk of material damage due to double handling or exposure to weather.

Installation Phase

1. Site Preparation
• Resource the storage needs for tools and sensible materials, lifting equipment and accessories, access requirements, PPE, consumables, safety barriers and man-safe systems, and any other necessary equipment.
• Ensure all safety protocols are in place, including worker training, protective gear, and emergency procedures.
2. Layout and Marking
• Accurately mark the positions of the bracketry on the building structure
• Use laser levels and other precision tools to ensure alignment and proper positioning.
3. CW installing and setting out
• Install vertical mullions, securing them to the building structure using brackets and anchors.
• Ensure mullions are plumb and properly aligned, adjusting as necessary.
• Install horizontal transoms between the mullions, securing them and ensuring they are level and correctly spaced.
• Install the unitised panels as per the pre-planned sequence using the appropriate lifting equipment and qualified manpower
• Check for correct alignment and make any necessary adjustments.
4. Glass, Vents, Doors and Panel Installation
• Install glass panels or other infill materials between the mullions and transoms.
• Use appropriate glazing techniques, such as wet or dry glazing, to secure the panels in place using the appropriate gaskets or pressure plates.
• Ensure proper sealing and weatherproofing of all joints and connections.
• Ensure windows and doors are opening and closing freely with correctly packing and supporting the carrier frame using the toe and heeling technique.
5. Final Adjustments and Inspections
• Conduct a thorough inspection of the installed curtain wall to ensure alignment, fit, and finish are up to the required design standards.
• Make any final adjustments as needed to address any misalignments or gaps.

Post-Installation Phase

1. Sealing and Waterproofing
• Apply sealants to all joints, ensuring the curtain wall is weatherproof and airtight.
• Conduct water tests to verify the integrity of the waterproofing.
2. Cleaning and Finishing
• Clean the entire curtain wall system, removing any debris, fingerprints, or marks.
• Apply any necessary finishes or protective coatings.
3. Quality Assurance and Handover
• Perform a final quality assurance check to ensure all installation work meets the project specifications and industry standards.
• Prepare and deliver a comprehensive handover package to the client, including as-built drawings, warranties, and maintenance instructions.
4. Training and Support
• Provide training to the clients maintenance team on the operation and upkeep of the curtain wall system.
• Offer ongoing support and maintenance services as needed.

Project Management and Documentation

Throughout the installation process, our site teams maintain detailed documentation of all activities, including daily logs, inspection reports, and communication records. Our Site Managers will use adequate project management forms to track progress, and manage resources, to ensure timely completion of the project.

Our commitment

By following a comprehensive installation service plan, our organisation can ensure a high-quality, efficient, and safe installation of Stick-Work and Unitised-based Curtain Walling systems that will meet everyone's expectations and adhere to the appropriate industry standards and code of practice.